Dust-free blasting in a fish filleting factory

Challenge: Maintaining hygiene and operational efficiency in food processing environments is essential to meet regulatory standards and protect the end product. In this particular fish filleting factory, rust and degraded coatings on key metal surfaces posed a significant contamination risk. Traditional blasting methods, known for generating dust and debris, were unsuitable due to the factory’s stringent cleanliness requirements and the risk of airborne particles compromising product safety.

The challenge was clear: remove rust and coatings without introducing contamination, minimizing downtime and meeting environmental and hygiene standards.

Solution: Pinovo’s closed-loop vacuum blasting system

Pinovo’s PiSys 100 closed-loop vacuum blasting system was the perfect solution. This innovative system combines blasting and vacuum technology in a single, compact unit to remove rust and coatings while containing all waste material. Key features of the system include:

• ATEX certification: Ensures safe use in environments where explosive gases may be present, such as confined spaces or facilities with sensitive equipment.
• Integrated HEPA filtration: Captures even microscopic particles, safeguarding both operators and the environment.
• Recyclable blast media: Pinovo’s system reuses abrasive materials, significantly reducing waste and costs.
• Adaptable tools and attachments: The PiConnect surface tool and a variety of adapters enabled precise blasting of complex geometries like edges, corners, and hard-to-reach areas within the facility.

Why Pinovo for this project?

Pinovo’s closed-loop vacuum blasting system is uniquely suited to projects in sensitive environments like food processing facilities because it:

1. Prevents cross-contamination: The system contains all dust and debris, ensuring no particles escape into the air or surrounding areas.
2. Minimizes disruption: The compact, mobile PiSys 100 unit operates quietly and efficiently, allowing the facility to remain operational during maintenance.
3. Meets strict hygiene standards: Unlike traditional blasting, Pinovo’s method ensures no residue or waste is left behind.
4. Supports environmental goals: With reusable blast media and reduced waste, the process aligns with sustainability objectives.

Results: clean, efficient, and environmentally friendly maintenance

The Pinovo system delivered outstanding results:

• Zero contamination risk: The factory’s hygiene standards were fully preserved thanks to the system’s complete containment of dust and debris.
• Minimal downtime: Maintenance was performed without halting production, saving the facility valuable operational hours.
• Waste reduction: The system’s ability to recycle blast media reduced hazardous waste by up to 94%, lowering disposal costs and environmental impact.
• Enhanced precision: With tailored tools like the PiConnect, even the most challenging areas were blasted with pinpoint accuracy, restoring surfaces to optimal condition.
• Compliance with regulations: The project met all food safety and environmental compliance standards.

Pinovo: your partner for sensitive maintenance projects

Pinovo specializes in delivering advanced maintenance solutions for industries where precision, safety, and environmental responsibility are critical. Our vacuum blasting technology is trusted by clients in food processing, pharmaceuticals, and other sensitive environments to maintain operational excellence.

Looking for a dust-free solution for your facility?

Contact us today to discuss your project needs or schedule a live demo. Our experts are ready to help you discover how Pinovo can revolutionize your maintenance processes, ensuring cleaner, safer, and more efficient operations.